John Deere TM2193 1200 Hydro Bunker Field Rake Technical Manual

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Description

John Deere TM2193 1200 Hydro Bunker Field Rake Technical Manual

 

150 Pages – 11.4mb – PDF

 

Contents –

 

TM2193 – 1200 Hydro Bunker and Field Rake.
Introduction.
Safety.
Recognize Safety Information.
Understand Signal Words.
Replace Safety Signs.
Handle Fluids Safely – Avoid Fires.
Use Care In Handling and Servicing Batteries.
Prevent Battery Explosions.
Prevent Acid Burns.
Wear Protective Clothing.
Use Care Around High-pressure Fluid Lines.
Service Machines Safely.
Use Proper Tools.
Support Machine Properly and Use Proper Lifting Equipment.
Work In Clean Area.
Using High Pressure Washers.
Illuminate Work Area Safely.
Work In Ventilated Area.
Warning: California Proposition 65 Warning.
Remove Paint Before Welding or Heating.
Avoid Harmful Asbestos Dust.
Service Tires Safely.
Avoid Injury From Rotating Blades, Augers and PTO Shafts.
Handle Chemical Products Safely.
Dispose of Waste Properly.
Parking Safely.
Live With Safety.
Specifications & Information.
Table of Contents.
Specifications.
General Vehicle Specifications.
Fastener Torques.
Metric Fastener Torque Values.
Inch Fastener Torque Values.
O-Ring Seal Service Recommendations.
Face Seal Fittings With Inch Stud Ends Torque.
Face Seal Fittings With Metric Stud Ends Torque.
O-Ring Face Seal Fittings.
O-Ring Boss Fittings.
Straight Fitting or Special Nut Torques.
Metric Fastener Torque Value – Grade 7 (Special).
General Information.
Gasoline.
Gasoline Storage.
4 – Cycle Gasoline Engine Oil.
Hydrostatic Transmission and Hydraulic Oil.
Alternative Lubricants.
Synthetic Lubricants.
Lubricant Storage.
Mixing of Lubricants.
Oil Filters.
Serial Number Locations.
Product Serial Number.
Engine – Gas.
Table of Contents.
Specifications.
General Specifications.
Test and Adjustment Specifications.
Repair Specifications.
Torque Specifications (Alphabetical).
Diagnostics.
Engine Will Not Start.
Tests and Adjustments.
Throttle Cable Adjustment.
Choke Cable Adjustment.
Fuel Shutoff Solenoid Test.
Carburetor Adjustment.
Governor Adjustment.
Compression Test.
Valve Clearance Adjustment.
Engine Oil Pressure Test.
Armature Air Gap Adjustment.
Repair.
Blower Housing and Fan Removal and Installation.
Air Cleaner Removal and Installation.
Throttle and Choke Cable Removal and Installation.
Carburetor Removal and Installation.
Carburetor Inspection.
Carburetor Disassembly.
Carburetor Assembly.
Engine Removal and Installation.
Air Guides Removal and Installation.
Intake Manifold Removal and Installation.
Cylinder Head Removal and Installation.
Cylinder Head Inspection and Repair.
Valve Removal.
Valve Inspection and Repair.
Valve Guide Ream.
Valve Installation.
Piston, Rings & Rod Removal and Installation.
Piston Inspection.
Connecting Rod Inspection.
Assemble Piston Rod.
Cylinder Bore Inspection.
Cylinder Bore Honing.
Cylinder Bore Cleaning.
Resizing Cylinder Bore.
Flywheel Removal and Installation.
Crankshaft Removal and Installation.
Magneto Bearing Inspection.
PTO and Cam Bearing Inspection.
Breather Valve Service.
Oil Pump Removal.
Starting Motor Removal and Installation.
Starting Motor Disassembly.
Starting Motor Assembly.
Starting Motor Pinion Gear Replacement.
Electrical.
Table of Contents.
Specifications.
General Specifications.
Test and Adjustment Specifications.
Repair Specifications.
Special or Essential Tools.
General Information.
Operation and Diagnostics.
Diagnostic Information.
Wire Color Abbreviation Chart.
Reading Electrical Schematics.
Common Circuit Tests.
Conductors for 12 Volt Circuits.
Schematics and Harnesses.
Main Schematic.
Main Wiring Harness.
Operation and Diagnostics.
Power Circuit Operation.
Power Circuit Schematic.
Power Circuit Diagnosis.
Cranking Circuit Operation.
Cranking Circuit Schematic.
Cranking Circuit Diagnosis.
Tests and Adjustments.
Ground Circuit Tests.
Battery Voltage and Specific Gravity Tests.
Battery – Charge.
Battery – Load Test.
Starting Solenoid Test.
Starting Motor Amperage Draw – Loaded.
Starting Motor Amperage Draw – No-Load.
Flywheel Magnet Test.
Regulated Voltage Test.
Alternator Output Test.
Voltage Regulator.
Regulated Amperage Test.
Key Switch Test.
Circuit Breaker Test.
Brake and Seat Switch Test.
Starting Motor Solenoid Test.
Spark Test.
Fuel Shutoff Solenoid Test.
Hydraulics.
Table of Contents.
Specifications.
General Specifications.
Test Specifications.
Repair Specifications.
Special or Essential Tools.
Component Location.
Hydraulic Drive Assembly.
Hydraulic Lift Assembly.
Hydraulic Schematic.
Main Schematic.
Operation and Diagnostics.
Power Train Operation.
Control Valve and Cylinder Operation.
Relief Valve Operation.
Hydrostatic Power Train Diagnosis.
Hydraulic Lift System Diagnosis.
Tests and Adjustments.
Adjusting Forward and Reverse Speed.
Adjusting Wheel Creep.
Speed Control Linkage Adjustment.
Implement Charge Pressure Test.
Relief Pressure Test.
Repair.
Hydraulic Pump Removal and Installation.
Hydraulic Pump Repair.
Rear Wheel Motor Removal and Installation.
Front Wheel Motor Removal and Installation.
Oil Cooler Removal and Installation.
Lower.
Forward and Reverse Pedals and Linkage Removal and Installation.
Steering.
Table of Contents.
Specifications.
General Specifications.
Repair Specifications.
Other Materials.
Component Location.
Steering System.
Theory of Operation.
Steering System Operation.
Diagnostics.
System Diagnosis.
Tests and Adjustments.
Steering Chain Tension Adjustment.
Repair.
Steering Wheel Removal and Installation.
Steering Shaft Removal and Installation.
Steering Fork Removal and Installation.
Brakes.
Table of Contents.
Specifications.
General Specifications.
Adjustment Specifications.
Repair Specifications.
Other Materials.
Component Location.
Brake System Components.
Diagnostics.
System Diagnosis.
Tests and Adjustments.
Parking Brake Switch Adjustment.
Parking Brake Lining Contact Adjustment.
Repair.
Parking Brake Caliper Removal and Installation.
Attachments.
Table of Contents.
Specifications.
Attachments and Kits.
Tests and Adjustments.
Adjusting Rake Lift Cylinder.
Adjusting the Front Blade.
Adjusting Lift Assembly.
Repair.
Lift Assembly Removal and Installation.
Rake Assembly Removal and Installation.
Scarifier Removal and Installation.
Front Blade Removal and Installation.
Miscellaneous.
Table of Contents.
Specifications.
General Specifications.
Repair Specifications.
Repair.
Dash Panel Removal and Installation.
Front Cowling Removal and Installation.
Seat Removal and Installation.
Hood Removal and Installation.
Front Wheel Removal and Installation.
Rear Wheel Removal and Installation.
Index.

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