John Deere TM1757 Professional Greens Mower 2500 2500A 2500E Technical Service Manual

John Deere TM1757 Professional Greens Mower 2500 2500A 2500E Technical Service Manual

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$29.99

John Deere TM1757 Professional Greens Mower 2500 2500A 2500E Technical Service Manual
846 Pages. 108mb. Fully illustrated with photo, diagrams, service and maintenance information straight from John Deere.
Can be printed out in full or viewed on smartphone, pc, mac, windows etc


Chapters -


Safety
Specs and Info
Gas Engine
Diesel Engine
Electrical
Power Train
Hydraulics
Steering
Brakes
Attachments
Misc

Chapters and Sub Chapters-

Introduction
    Manual Description
  Safety
    Recognize Safety Information
    Understand Signal Words
    Replace Safety Signs
    Handle Fluids Safely - Avoid Fires
    Use Care In Handling and Servicing Batteries
    Prevent Battery Explosions
    Prevent Acid Burns
    Wear Protective Clothing
    Use Care Around High-Pressure Fluid Lines
    Service Machines Safely
    Use Proper Tools
    Park Machine Safely
    Support Machine Properly and Use Proper Lifting Equipment
    Work In Clean Area
    Using High Pressure Washers
    Illuminate Work Area Safely
    Work In Ventilated Area
    Warning: California Proposition 65 Warning
    Remove Paint Before Welding or Heating
    Avoid Harmful Asbestos Dust
    Service Tires Safely
    Avoid Injury From Rotating Blades, Augers and PTO Shafts
    Service Cooling System Safely
    Handle Chemical Products Safely
    Dispose Of Waste Properly
    Live With Safety
  Specifications and Information
    Table of Contents
    Specifications
      Specifications:General Vehicle
    Repair Information
      Metric Fastener Torque Values
      Metric Fastener Torque Values - Grade 7
      Inch Fastener Torque Values
      O-Ring Seal Service Recommendations;Seal, O-Ring Service Recommendations
    Fuel
      Using Proper Fuel
    Oils & Lubricants
      Engine Oil
      Hydrostatic Transmission and Hydraulic Oil
      Grease
      Alternative Lubricants
      Synthetic Lubricants
      Lubricant Storage
      Mixing of Lubricants
      Oil Filters
    Coolant Specifications
      Engine Coolant
      Engine Coolant Drain Interval
    Identification Numbers
      Identification Number Locations
    Operational Checkout
      Interlock System Operation
      Operational Checkout:General Information
      Diesel Engine Air Filter Restriction Indicator Check
      Hydraulic Reservoir Oil Level Check
      Hydraulic Oil Filter Restriction Indicator Check
      Start Circuit Check
      Electronic Control Module Check
  Engine - Gas
    Table of Contents
    Specifications
      General Specifications
      Tests and Adjustments Specifications
      Repair Specifications
      Torque Specifications (Alphabetical)
    Tools and Materials
      Gas Engine
    Component Location
      Exterior Engine Component Location
    Theory of Operation
      Cooling System Operation
      Ignition System Operation
      Fuel Supply and Air Intake System Operation
      Carburetor Operation
      Crankcase Breather Operation
      Governor Operation
      Automatic Compression Release (ACR) Operation
      Lubrication System Operation
    Diagnostics
      Engine Diagnosis
    Tests and Adjustments
      Test Spark
      Adjust Throttle Cable
      Adjust Choke Cable
      Adjust Slow Idle Speed
      Adjust Fast Idle Speed
      Check Compression
      Check and Adjust Valve Clearance
      Test Crankcase Vacuum
      Test Engine Oil Pressure
      Test Fuel Pump - 2500
      Test Fuel Flow - 2500A and 2500E
      Test Fuel Pressure - 2500A and 2500E
      Check and Adjust Fan Belt Tension
      Radiator Bubble Test
      Pressure Test Radiator Cap
      Test Thermostat
      Coolant Temperature Switch Test
      Test Cooling System
      Cylinder Leakage Test
      Spark Plug Gap Adjustment
      Check and Adjust 48V Alternator Drive Belt Tension - 2500E
    Repair
      Servicing Cooling System
      Remove and Install Fan Belt - 2500 and 2500A
      Remove and Install 48V Alternator Belt - 2500E
      Remove and Install 48V Alternator Belt Tensioner
      Remove and Install 48V Alternator
      Remove and Install Thermostat
      Remove and Install Coolant Temperature Switch
      Remove and Install Cooling Fan
      Remove and Install Fan Mounting Bracket
      Remove and Install Bearing - Fan Mounting Bracket
      Remove and Install Coolant Pump
      Disassembly, Inspection and Assembly Coolant Pump
      Remove and Install Radiator
      Inspect Radiator
      Remove and Install Muffler
      Remove and Install Air Cleaner
      Remove and Install Fuel Pump - Model 2500
      Remove and Install Fuel Pump - Model 2500A and 2500E
      Remove and Install Throttle Lever and Cable
      Remove and Install Choke Cable
      Remove and Install Carburetor
      Disassemble and Assemble Carburetor
      Carburetor - Clean, Inspect and Rebuild
      Carburetor - Float Level Adjustment
      Remove and Install Intake Manifold
      Intake Manifold - Inspection
      Remove and Install Rocker Arm Covers
      Remove and Install Rocker Arm Assembly
      Inspect Rocker Arm Assembly
      Inspect Push Rod
      Remove and Install Cylinder Head
      Disassemble and Assemble Cylinder Head and Valves
      Inspect Cylinder Head and Valves
      Analyze Valves
      Recondition Valve Seats
      Lap Valves
      Remove and Install Engine
      Remove and Install Flywheel
      Inspect Flywheel
      Remove and Install Stator
      Remove and Install Breather
      Remove Crankcase Cover
      Install Crankcase Cover
      Inspect Crankcase Cover
      Crankcase Cover - Oil Seal Replacement
      Remove and Install Governor Arm
      Remove Piston and Connecting Rod
      Install Piston and Connecting Rod
      Disassemble Piston and Connecting Rod
      Assemble Piston and Connecting Rod
      Inspect Piston and Connecting Rod
      Analyze Piston Ring Wear
      Analyze Piston Wear
      Cylinder Bore Honing
      Cylinder Bore Resizing
      Remove and Install Camshaft and Tappet
      Inspect Camshaft
      Remove and Replace Crankshaft
      Inspect Crankshaft
      Regrind Crankshaft
      Replace Crankshaft Oil Seals
      Analyze Crankshaft and Connecting Rod Wear
      Inspect Cylinder Block
      Remove and Install Oil Pump and Oil Pickup
      Disassemble and Assemble Oil Pump and Oil Pickup
      Inspect Oil Pump and Oil Pickup
      Remove Governor Assembly
      Install Governor Assembly
      Remove and Install Governor Cross Shaft
      Remove and Install Ignition Coil
      Remove and Install Pulser Coil
      Starting Motor - No-Load Amperage Draw and RPM Test
      Remove and Install Starting Motor
      Disassemble and Assemble Starting Motor
      Inspect Starting Motor
  Engine - Diesel
    Table of Contents
    Specifications
      General Specifications
      Test and Adjustment Specifications
      Repair Specifications
      Torque Specifications
      Special or Required Tools
      Other Material
    Diagnostics
      Diesel Engine Troubleshooting
      Starting Motor Troubleshooting Guide
    Tests and Adjustments
      Check and Adjust 12V Alternator Drive Belt Tension (2500 and 2500A Models)
      Check and Adjust 48V Alternator Drive Belt Tension (Model 2500E)
      Adjust Valve Clearance
      Check Valve Lift
      Test Cylinder Compression
      Test Engine Oil Pressure
      Leak Test Air Intake System
      Test Fuel Pump Pressure
      Leak Test Fuel System
      Procedure for Bleeding Fuel System
      Adjust Slow Idle Speed
      Adjust Throttle Cable
      Fast Idle Speed Check
      Test Fuel Injection System
      Test Fuel Injection Nozzle
      Injection Pump Static Timing
      Pressure Test Cooling System
      Pressure Test Radiator Cap
      Test Thermostat
      Test Cylinder Leakage
    Repair
      Remove and Install 12V Alternator Drive Belt
      Remove and Install 48V Alternator Belt - 2500E
      Remove and Install 48V Alternator Belt Tensioner - 2500E
      Remove and Install Throttle Cable Assembly
      Remove, Install and Inspect Radiator
      Remove and Install Air Filter Restriction Indicator
      Remove and Install Air Cleaner Assembly
      Remove and Install Muffler
      Remove and Install Exhaust Manifold
      Remove and Install Intake Manifold
      Remove and Install Thermostat
      Remove and Install Coolant Temperature Switch
      Remove and Install Engine
      Remove and Install Glow Plug
      Remove and Install Rocker Arm Cover
      Remove and Install Rocker Arm Assembly
      Disassemble and Assemble Rocker Arm
      Remove and Install Cylinder Head
      Recondition Cylinder Head
      Measure Piston-to-Cylinder Head Clearance
      Remove and Install Piston and Connecting Rod
      Connecting Rod Side Play Check
      Check Connecting Rod Bearing Clearance
      Cylinder Bore
      Crankshaft Rear Oil Seal
      Crankshaft Front Oil Seal
      Crankshaft and Main Bearings
      Crankshaft Main Bearing Clearance Check
      Remove and Install Flywheel
      Remove and Install Flywheel Housing
      Camshaft
      Remove, Inspect, and Install Camshaft Follower
      Remove and Install Timing Gear Cover
      Remove and Install Idler Gear
      Remove and Install Timing Gear Housing
      Oil Pan and Strainer
      Oil Pump
      Remove and Install Oil Pressure Regulating Valve
      Remove and Install Coolant Pump (Thermostat Included)
      Remove and Install Fuel Filter and Water Separator Assembly
      Assemble Fuel Filter and Water Separator
      Remove and Install Fuel Injection Pump
      Remove, Inspect, and Install Fuel Injection Nozzle
      Remove and Install Fuel Shutoff Solenoid
      Remove and Install Fuel Pump
      Remove and Install Starting Motor
      Starting Motor Disassembly and Assembly
      Clutch Housing Assembly Disassembly and Assembly
      Solenoid Disassembly and Assembly
      Starting Motor Component Inspection
      Armature Bearing Replacement
      Remove and Install 48V Alternator - 2500E
      Remove and Install
      12V Alternator Disassembly and Assembly
      12V Alternator Component Inspection
  Electrical
    Table of Contents
    Specifications
      Test Specifications
      Tools
    General Information
      Theory of Operation Information
      Diagnostic Information
      Common Circuit Tests
      Reading Electrical Schematics
      Wire Color Abbreviation Chart
    Component Location
      Electrical Components - Gasoline Engine Models 2500 and 2500A
      Electrical Components - Gasoline Engine Model 2500E
      Electrical Components - Diesel Engine Models 2500, 2500A
      Electrical Components - Diesel Engine Model 2500E
      Warning Light Module
    Schematics and Harnesses
      Schematic and Wiring Harness Legend - Gasoline Engine
      Main Electrical Schematic - Gasoline Engine
      Main Electrical Schematic - Diesel Engine
      Main Wiring Harness (W1) - Gasoline Engine
      Main Wiring Harness (W1) - Gas Engine Wire Code Table
      Schematic and Wiring Harness Legend - Diesel Engine
      Main Wiring Harness (W2) - Diesel Engine
      Main Wiring Harness (W2) - Diesel Engine Wire Code Table
      Console Wiring Harness (W3) - Models 2500, 2500A (S.N. -020000)
      Console Wiring Harness (W3) Wire Code Table - Models 2500 and 2500A (S.N. -020000)
      Gasoline Engine Wiring Harnesses
      Diesel Engine Wiring Harness (W10)
      Diesel Engine Wiring Harness (W10) - Wire Code Table
      Optional Third Wheel Assist Wiring Harness (W11)
      Optional Third Wheel Assist Wiring Harness (W11) - Wire Code Table
      Lighting Wiring Harness (W12)
      Lighting Wiring Harness (W12) - Wire Code Table
      Fuel Pump Adapter Harness (W13) (Gas Engine Only)
      Fuel Pump Adapter Harness (W13) - Wire Code Table
      Fuel Pump Harness (W14) (Gas Engine Only)
      Fuel Pump Harness (W14) - Wire Code Table
      Reel Motor Control Module Signal Harness (W15)
      Reel Motor Control Module Signal Wiring Harness (W15) Wire Code Table - Model 2500E
      Reel Motor Power Harness (W16)
      Reel Motor Power Wiring Harness (W16) Wire Code Table - Model 2500E
      Console Wiring Harness (W17) Models 2500A (S.N. 020001- ) and 2500E
      Console Wiring Harness (W17) Wire Code Table - Models 2500A (S.N. 020001- ) and 2500E
      Reel Motor Diagnostic Light Wiring Harness (W18)
    Operation and Diagnostics - Gasoline Engine
      Diagnostic Codes
      Power Circuit Operation - Unswitched
      Power Circuit Operation - Switched
      Power Circuit Operation - Switched - Optional Equipment
      Power Circuit Diagnosis - Unswitched
      Power Circuit Diagnosis - Switched
      Cranking Circuit Operation
      Cranking Circuit Diagnosis
      Run Circuit Operation - Operator On Seat
      Run Circuit Operation - Operator Off Seat
      Run Circuit Operation - Engine Shutdown
      Run Circuit Diagnosis
      Charging Circuit Operation
      Charging Circuit Diagnosis
      Engine Oil Pressure Warning Light Circuit Operation
      Engine Oil Pressure Warning Light Diagnosis
      Engine Coolant Warning Light Circuit Operation
      Engine Coolant Warning Light Circuit Diagnosis
      Hydraulic Oil Temperature Warning Light Circuit Operation
      Hydraulic Oil Temperature Warning Light Circuit Diagnosis
      Hour Meter Circuit Operation
      Hour Meter Circuit Diagnosis
      Cutting Unit - Raise Circuit Operation Models 2500, 2500A (S.N. -020000)
      Cutting Unit - Lower Circuit Operation Models 2500, 2500A (S.N. -020000)
      Lift and Lower Circuit Diagnosis - Models 2500,2500A (S.N. -020000)
      Cutting Unit - Mow Circuit Operation - Models 2500, 2500A
      Cutting Unit - Backlap Circuit Operation - Models 2500, 2500A
      Mow
      Cutting Unit - Lift and Lower Circuit Operation - Models 2500A (S.N. 020001- ), 2500E
      Lift and Lower Circuit Diagnosis - Models 2500A (S.N. 020001- ), 2500E
      Cutting Unit - Mow Circuit Operation - Model 2500E
      Cutting Unit - Backlap Circuit Operation - Model 2500E
      Cutting Unit - Mow
      Reel Motor Circuit Diagnosis - Model 2500E
      Lighting Circuit Operation
      Lighting Circuit Diagnosis
    Operation and Diagnostics - Diesel Engine
      Diagnostic Codes
      Power Circuit Operation - Unswitched
      Power Circuit Operation - Switched
      Power Circuit Operation - Switched - Optional Equipment
      Power Circuit Diagnosis - Unswitched
      Power Circuit Diagnosis - Switched
      Cranking Circuit Operation
      Cranking Circuit Diagnosis
      Glow Plug Circuit Operation
      Glow Plug Circuit Diagnosis
      Run Circuit Operation - Operator On Seat
      Run Circuit Operation - Operator Off Seat
      Run Circuit Diagnosis
      Charging Circuit Operation
      Charging Circuit Diagnosis
      Engine Oil Pressure Warning Light Circuit Operation
      Engine Oil Pressure Warning Light Circuit Diagnosis
      Engine Coolant Warning Light Circuit Operation
      Engine Coolant Warning Light Circuit Diagnosis
      Hydraulic Oil Temperature Warning Light Circuit Operation
      Hydraulic Oil Temperature Warning Light Circuit Diagnosis
      Hour Meter Circuit Operation
      Hour Meter Circuit Diagnosis
      Cutting Unit - Raise Circuit Operation - Models 2500, 2500A (S.N. -020000)
      Cutting Unit - Lower Circuit Operation - Models 2500, 2500A (S.N. -020000)
      Lift and Lower Circuit Diagnosis - Models 2500, 2500A (S.N. -020000)
      Cutting Unit - Mow Circuit Operation Models 2500, 2500A
      Cutting Unit - Backlap Circuit Operation - Models 2500, 2500A
      Mow
      Cutting Unit - Lift and Lower Circuit Operation - Models 2500A (S.N. 020001- ), 2500E
      Lift and Lower Circuit Diagnosis - Models 2500A (S.N. 020001- ), 2500E
      Cutting Unit - Mow Circuit Operation - Models 2500E
      Cutting Unit - Backlap Circuit Operation - Model 2500E
      Mow
      Reel Motor Circuit Diagnosis - Model 2500E
      Lighting Circuit Operation
      Lighting Circuit Diagnosis
    Tests and Adjustments
      Test Ground Circuit
      Electronic Control Module Check
      Test Battery
      Charge Battery
      Load Test Battery
      Test Regulated Voltage Output
      Test Unregulated Voltage Output - Gasoline Engine
      Test Unregulated Voltage Output - Diesel Engine
      Test Starting Motor Cranking Amperage Draw
      Test Starting Motor Solenoid - Gasoline Engine
      Test Starting Motor Solenoid - Diesel Engine
      Test Pulser Coil - Gasoline Engine
      Test Ignition Coil - Gasoline Engine
      Test Ignition Module - Gasoline Engine
      Test Glow Plug - Diesel
      Test Fuse
      Test Diode
      Test Electrical Relays
      Test Bulb
      Test Key Switch
      Test Brake Switch or Test Lift and Lower Switch - Models 2500, 2500A (S.N. -020000)
      Test Lift and Lower Switch - Models 2500A (S.N. 020001- ), 2500E
      Test Seat Switch
      Test Mow-Transport Switch
      Test Mow Valve Solenoid - Models 2500, 2500A
      Test lift and lower Valve Solenoid
      Test Backlap Switch - Models 2500, 2500A
      Test Hydraulic Temperature Switch
      Test Engine Oil Pressure Switch - Gasoline Engine
      Test Fuel Shutoff Solenoid - Gasoline Engine
      Fuel Shutoff Solenoid Test - Diesel Engine
      Engine Oil Pressure Switch Test - Diesel Engine
      Test Headlight Switch (Optional)
      Test Reel Motor Forward
      Test Backlap Switch - Model 2500E
      Test Reel Motor Speed Control - Model 2500E
      Test Engine Coolant Temperature Switch
      Test Reel Motor - Model 2500E
    Repair
      Battery Removal and Installation
      Clean Battery
      METRI-PACK
      METRI-PACK
      WEATHER PACK
  Hydrostatic Power Train
    Table of Contents
    Specifications
      Test and Adjustment Specifications
      Repair Specifications
    Tools and Materials
      Tools
      Materials
    Component Location
      Hydrostatic Drive Components
      Hydraulic System Hose Routing - Motor Drive System
    Theory of Operation
      Hydrostatic Transmission
    Hydrostatic Schematics
      Main Hydrostatic Diagram
      Third Wheel Assist Hydrostatic Diagram
    Diagnostics
      Troubleshooting Hints
      Hydrostatic Power Train Troubleshooting
    Tests And Adjustments
      Test Charge Pressure
      Test Hydrostatic Transmission Pump Flow
      Adjust Hydrostatic Pump Control Linkage
      Mowing Speed Adjustment
    Repair
      Remove and Install Mow-Transport Cable and Lever Assembly
      Mow-Transport Switch and Lever Repair
      Remove and Install Hydrostatic Pump Control Cable
      Forward and Reverse Travel Pedal Repair
      Remove and Install Hydrostatic Pump Assembly - Gasoline Engine
      Remove and Install Hydrostatic Pump Assembly - Diesel Engine
      Disassemble and Inspect Hydrostatic Pump
      Assemble Hydrostatic Pump
      Remove and Install Front Wheel Motors
      Remove and Install Third Wheel Assist Motor
      Disassemble and Inspect Wheel Motors
      Assemble Wheel Motors
      Remove and Install Third Wheel Assist Valve
      Repair Third Wheel Assist Drive Valve
  Hydraulics
    Table of Contents
    Specifications
      Test and Adjustment Specifications
      Hydraulic:Repair Specifications;Specifications:Hydraulic Repair
    Tools and Materials
      Hydraulic:Special or Required Tools
    Component Location
      Hydraulic System Component Location
      Hydraulic System Hose Routing - Steering System
      Hydraulic System Hose Routing - Reel Drive System - Models 2500, 2500A
      Hydraulic System Hose Routing - Cutting Unit Lift System
    Schematics and Harnesses
      JIC Hydraulic Circuit Symbols
      Hydraulic System Schematic
      Hydraulic System Schematic - Models with Optional Equipment
    Operation and Diagnostics
      Reel Drive System - Mow Operation - Models 2500, 2500A
      Reel Drive System - Backlap Operation - Models 2500, 2500A
      Cutting Unit Lift System Operation - Lift
      Cutting Unit Lift System Operation - Lower and Float
      Leak Detection System Operation (Optional)
      Reel Drive Diagnosis - 2500, 2500A
      Lift System Diagnosis - All Machines
    Tests and Adjustments
      Warm Up Hydraulic Oil
      Bleed Hydraulic System
      Test Lift Pump Oil Flow
      Test Reel Drive Pump Oil Flow - Models 2500, 2500A
      Test and Adjust Mow Valve Relief Valve - Models 2500, 2500A
      Adjust Front Lift Arm
      Adjust Rear Lift Arm
    Repair
      Remove and Install Hydraulic Reservoir Expansion Tank
      Remove and Install Hydraulic Reservoir
      Remove and Install Oil Cooler - Models 2500, 2500A
      Remove and Install Lift and Lower Lever Assembly
      Repair Lift and Lower Lever Assembly - Models 2500, 2500A (S.N. -020000)
      Repair Lift and Lower Lever Assembly - Models 2500A (S.N. 020000- ), 2500E
      Remove and Install Hydraulic Pump Assembly
      Disassemble and Inspect Hydraulic Pump Assembly
      Assemble Hydraulic Pump Assembly
      Remove and Install Reel Motor - 2500, 2500A
      Disassemble and Inspect Reel Motor
      Assemble Reel Motor
      Remove and Install Mow and Backlap Valve
      Disassemble and Inspect Mow and Backlap Valve
      Assemble Mow and Backlap Valve
      Remove and Install Lift Valve
      Remove and Install Front Lift Cylinder
      Disassemble and Assemble Front Lift Cylinder
      Removal and Installation Center (Rear) Lift Cylinder
      Disassemble and Assemble Center (Rear) Lift Cylinder
      Repair Center (Rear) Lift Arm
      Repair Front Lift Arms
  Steering
    Table of Contents
    Specifications
      Test and Adjustment Specifications
      Repair Specifications
    Tools and Materials
      Special or Essential Tools
      Other Materials
    Component Location
      Steering System Component Location
    Theory of Operation
      Steering System Operation - Neutral
      Steering System Operation - Power Turn
      Steering System Operation - Manual Turn
    Diagnostics
      Steering Not Driving Straight
      Steering Wheel Vibration
      Sluggish Steering Response
      High Steering Effort in Both Directions
      Steering Effort Is Not Smooth
      Machine Continues to Turn after Steering Wheel Has Returned to Center Position
      Lost Motion at Steering Wheel
      Steering Operation Reversed
      Hydraulic Oil Foams
    Tests and Adjustments
      Test Steering System Leakage
      Test Steering Valve Leakage
      Test Steering Relief Valve
      Steering
    Repair
      Remove and Install Steering Wheel (S.N. -030000)
      Remove and Install Steering Wheel (S.N. 030001- )
      Remove and Install Steering Column Cover (S.N. -030000)
      Remove and Install Steering Column Cover (S.N. 030001- )
      Remove and Install Steering Column Tilt Cable (S.N. -030000)
      Remove and Install Steering Column Tilt Pawl (S.N. 030001- )
      Remove and Install Steering Valve
      Steering Cylinder:Removal and Installation; Cylinder:Steering, Removal and Installation
      Disassemble and Assemble Steering Cylinder
      Remove and Install Steering Clevis
      Remove and Install Steering Clevis (Third Wheel Assist)
  Brakes
    Table of Contents
    Specifications
      Brake Adjustment Specifications;Specifications:Brake Adjustment
      Repair Specifications
    Component Location
      Brake System Component Location
    Theory of Operation
      Brake System Operation
    Diagnostics
      Brake System Troubleshooting
    Tests and Adjustments
      Adjust Park Brake Linkage
      Adjust Park Brake Switch
    Repair
      Remove and Install Park Brake
      Disassemble and Assemble Park Brake
      Park Brake:Pedal and Lock Linkage:Disassembly and  Assembly
      Park Brake:Linkage Disassembly and  Assembly
  Attachments
    Table of Contents
    Specifications
      General Specifications
      Adjustment Specifications
      Repair Specifications
    Tools and Materials
      Special or Essential Tools
      Dealer Fabricated Tools
      Other Materials
    Component Location
      Cutting Unit
      Greens and Turf Conditioner (GTC)
      Vertical Cutting Unit
    Theory of Operation
      Reel and Bed Knife Grinding
      Vertical Cutting Unit
      Rollers
      Performance Variables
    Diagnostics
      Reel Attachments Troubleshooting
    Tests and Adjustments
      Adjust Reel Speed
      Adjust Reel-to-Bed Knife
      Backlapping and Bed Knife-to-Reel Adjustment
      Backlapping Procedure
      Grinding Reel and Bed Knife
      Adjust Height-of-Cut Range
      Adjust Front Roller
      Adjust Height-of-Cut (HOC)
      Adjust Greens and Turf Conditioner (GTC)
      Adjust Cutting Shield
      Adjust Depth-of-Cut - Vertical Cutting Units
      Adjust Power Brush
    Repair
      Inspect Reel and Bed Knife
      Remove and Install Electric Reel Motor - Model 2500E
      Remove and Install Cutting Unit
      Remove and Install Reel Drive Belt - 2500E
      Remove Reel
      Install Reel
      Disassemble and Inspect Bearing Housing
      Assemble Bearing Housing
      Repair Belt Drive Housing - 2500E
      Remove Bed Knife
      Install Bed Knife
      Remove and Install Front Roller
      Remove Rear Roller
      Install Rear Roller
      Disassemble and Assemble Roller
      Remove Greens and Turf Conditioner
      Install Greens and Turf Conditioner
      Disassemble and Inspect Greens and Turf Conditioner
      Remove Power Brush
      Install Power Brush
      Disassemble and Inspect Power Brush
      Remove and Install Vertical Cutting Unit
      Remove Reel Assembly - Vertical Cutting Unit
      Install Reel Assembly - Vertical Cutting Unit
      Disassemble and Inspect Reel Assembly - Vertical Cutting Unit
      Assemble Reel - Vertical Cutting Unit
      Disassemble and Inspect Bearing Housing - Vertical Cutting Unit
      Assemble Bearing Housing - Vertical Cutting Unit
      Remove and Install Front Roller - Vertical Cutting Unit
      Remove Rear Roller - Vertical Cutting Unit
      Install Rear Roller - Vertical Cutting Unit
      Replace Roller Bearing - Vertical Cutting Unit
  Misc
    Table of Contents
    Specifications
      Repair Specifications
    Repair
      Remove and Install Operator Protective Device (OPD)
      Remove and Install Cowling
      Disassemble and Assemble Cowling
      Remove and Install Front Wheels
      Remove and Install Rear Wheel
      Remove and Install Rear Wheel (Third Wheel Assist)
      Disassemble and Assemble Rear Wheel
      Disassemble and Assemble Seat and Platform
      Disassemble and Assemble Console
      Fuel Tank:Gasoline, Removal and Installation
      Fuel Tank:Diesel, Removal and Disassembly
      Fuel Tank:Disassemble and Assemble
  Index

 

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