John Deere TM1944 2030 Progator Utility Vehicle Service Manual

John Deere TM1944 2030 Progator Utility Vehicle Service Manual

$29.99

John Deere TM1944 2030 Progator Utility Vehicle Service Manual
86.5 mb pdf 364 pages

Chapters in detail -

TM1944 - 2030 ProGator Utility Vehicle.
Introduction.
Manual Description.
Safety.
Recognize Safety Information.
Replace Safety Signs.
Handle Fluids Safely - Avoid Fires.
Use Care in Handling and Servicing Batteries.
Use Care Around High-Pressure Fluid Lines.
Avoid Heating Near Pressurized Fluid Lines.
Use Safe Service Procedures.
Service Tires Safely.
Avoid Injury from Rotating Blades, Augers, and PTO Shafts.
Handle Chemical Products Safely.
Service Cooling System Safely.
Live with Safety.
Specifications.
Table of Contents.
General Vehicle Specifications.
Engine - Diesel.
Electrical.
Fuel System.
Drive Train.
Hydraulic System.
Tires.
Dimensions.
Inch Fastener Torque Values.
Metric Fastener Torque Values.
Face Seal Fittings with Inch Stud Ends Torque.
Face Seal Fittings with Metric Stud Ends Torque.
O-Ring Face Seal Fittings.
O-Ring Boss Fittings.
Diesel Fuel.
Diesel Fuel Lubricity.
Diesel Fuel Storage.
Lubricants.
Engine Oil.
Break-In Diesel Engine Oil.
Transmission and Hydraulic Oil.
Chassis Grease.
Alternative Lubricants.
Synthetic Lubricants.
Lubricant Storage.
Mixing of Lubricants.
Oil Filters.
Coolants.
Coolant.
Coolant Drain Intervals.
Product Identification Number Locations;Engine Product Identification Number;Machine Product Identif.
Engine - Diesel.
Table of Contents.
Specifications.
General Specifications.
Operational Test Specifications.
Repair Specifications.
Torque Specifications.
Tools and Materials.
Special or Required Tools.
Other Materials.
Theory of Operation.
Cooling System Theory of Operation.
Lubrication System Theory of Operation.
Fuel System Theory of Operation.
Air Intake System Theory of Operation.
Diagnostics.
Diesel Engine Troubleshooting.
Tests and Adjustments.
Adjust Throttle Linkage.
Adjust Slow Idle.
Adjust Fast Idle.
Test Cylinder Compression.
Adjust Valve Clearance.
Check Valve Lift.
Test Fuel Injection System.
Test Fuel Injection Nozzle.
Adjust Injection Pump Timing.
Test Thermostat.
Adjust Coolant Pump.
Test for Exhaust Gas in Coolant.
Test Radiator Cap Pressure.
Test Cooling System Pressure.
Engine Oil Pressure Test.
Test Fuel Transfer Pump Pressure.
Test Fuel Transfer Pump Flow.
Repair.
Remove and Install Muffler.
Remove and Install Thermostat.
Remove and Install Rocker Arm Cover.
Repair Rocker Arms and Push Rods.
Remove and Install Cylinder Head.
Remove and Install Intake Manifold.
Remove and Install Exhaust Manifold.
Recondition Cylinder Head.
Remove and Install Engine.
Remove and Install Crankshaft Rear Oil Seal.
Remove and Install Crankshaft Front Oil Seal.
Remove and Install Timing Gear Cover.
Check Camshaft End Play.
Check Timing Gear Backlash.
Remove and Install Idler Gear.
Remove and Install Hydraulic Pump Drive Gear.
Repair Camshaft Followers.
Repair Camshaft.
Remove Oil Pan, Crankcase Extension, and Strainer.
Check Connecting Rod Side Play.
Check Crankshaft End Play.
Check Connecting Rod Bearing Clearance.
Check Crankshaft Main Bearing Clearance.
Check Piston-to-Cylinder Head Clearance.
Repair Piston and Connecting Rod.
Repair Cylinder Bore.
Remove and Install Crankshaft and Main Bearings.
Remove and Install Clutch and Flywheel.
Replace Clutch Release Bearing.
Adjust Clutch.
Remove and Install Timing Gear Housing.
Remove and Install Oil Pump.
Remove and Install Oil Pressure Regulating Valve.
Replace Coolant Temperature Sensors.
Cooling System Hose Routing.
Remove and Install Coolant Pump.
Remove and Install Fuel Filter.
Remove and Install Fuel Injection Nozzle.
Remove and Install Fuel Injection Pump.
Repair Fuel Injection Pump Camshaft.
Remove and Install Fuel Shutoff Solenoid.
Repair Fuel Control and Governor Linkage.
Electrical.
Table of Contents.
Specifications.
Specifications.
Component Location.
Component Location - Instrument Panel.
Component Location - Chassis.
Component Location.
Alternator Component Location.
Schematics and Harnesses.
Reading Electrical Schematics.
Wire Color Abbreviation Chart.
Wire Color Codes.
Electrical Schematic and Wiring Harness Legend.
W1 Main Wiring Schematic - Export.
W1 Main Wiring Harness - Export.
W1 Main Wiring Schematic - Europe.
W1 Main Wiring Harness - Europe.
W2-W5 Wiring Harnesses.
Operation and Diagnostics.
Theory of Operation Information.
Diagnostic Information.
Power Circuit Operation.
Power Circuit Schematic - Export.
Power Circuit Schematic - Europe.
Power Circuit Diagnosis.
Starting and Fuel Shut-Off Solenoid Circuit Operation.
Starting and Fuel Shutoff Solenoid Circuit Schematic - Export.
Starting and Fuel Shutoff Solenoid Circuit Schematic - Europe.
Starting and Fuel Shutoff Solenoid Circuit (Operator OFF Seat) Diagnosis.
Starting and Fuel Shutoff Solenoid Circuit (Operator ON Seat) Diagnosis.
Charging Circuit Operation.
Tachometer Circuit Operation.
Hour Meter Circuit Operation.
Charging, Tachometer and Hour Meter Circuits Schematic.
Charging, Tachometer and Hour Meter Circuit Diagnosis.
Brake Light Circuit Operation.
Park Brake Light Circuit Operation.
Brake and Park Brake Light Circuit Schematic - Export.
Brake and Park Brake Light Circuit Schematic - Europe.
Brake and Park Brake Light Circuit Diagnosis.
Signal Lights Circuit Operation - Export.
Signal Light Circuit Schematic - Export.
Signal Lights Circuit Diagnosis - Export.
Signal Lights Circuit Operation - Europe.
Signal Light Circuit Schematic - Europe.
Signal Lights Circuit Diagnosis - Europe.
Headlights Circuit Operation - Export.
Headlights Circuit Schematic - Export.
Headlights Circuit Diagnosis - Export.
Headlights, Position, and Tail Lights Circuit Operation - Europe.
Headlights, Position and Tail Lights Circuit Schematic - Europe.
Headlights Circuit Diagnosis - Europe.
Work Lights Circuit Operation.
Work Lights Circuit Schematic.
Work Lights Circuit Diagnosis.
Radiator Fan Circuit Operation.
Radiator Fan Circuit Schematic.
Radiator Fan Circuit Diagnosis.
Engine Oil Pressure Light.
Engine Coolant Temperature Gauge.
Fuel Gauge.
Control Panel Gauges Schematic.
Control Panel Gauges and Warning Light Circuits Diagnosis.
PTO Circuit Operation.
PTO Circuit Schematic.
PTO Circuit Diagnosis.
Tests and Adjustments.
Common Circuit Tests.
Ground Circuit Test.
Battery Test.
Charge Battery.
Load Test Battery.
Unregulated Voltage Output Test.
Unregulated Amperage Test - 55 Amp Alternator.
Regulated Amperage and Voltage Tests.
Starting Motor Solenoid Test.
Starting Motor Amperage Draw Test.
Starting Motor Current Draw and RPM Tests.
Start, Seat and Engine Fan Relay Test.
Engine Coolant Temperature Sensor Test.
Engine Oil Pressure Switch Test.
Glow Plug Relay Test.
Glow Plug Test.
Fuse Test.
Bulb Test.
Key Switch Test.
Headlight and Work Light Switch Test.
Seat Switch Test.
Seat Delay Module Test.
Brake Switch Test.
Park Brake Switch Test.
Horn Switch Test.
Neutral Switch Test.
Fan.
Turn Signal Switch Test.
Hazard Lights Switch Test.
Mechanical PTO Switch Test.
PTO Engaged Sensor Switch Test.
Fuel Gauge Sensor Test.
Fuel Shutoff Solenoid Test.
Diode Test.
Brake Switch Adjustment.
Parking Brake Switch Adjustment.
Repair.
Starting Motor.
Alternator.
Power Train.
Table of Contents.
Specifications.
General Specifications.
Washer and Collar Thickness.
Torque Specifications.
Capacities.
Tools and Materials.
Other Materials.
Component Location.
Shifter Shafts Component Location.
Input Shaft and Pinion Component Location.
Differential Lock Component Location.
Differential Component Location.
Reverse and Reduction Shaft Component Location.
Transaxle Case Component Location.
Axle Housing Component Location.
Clutch Assembly Component Location.
Theory of Operation.
Transaxle.
Diagnostics.
Drive Train Troubleshooting.
Repair.
Remove and Install Transaxle.
Disassemble Transaxle.
Disassemble and Assemble Input Shaft.
Disassemble and Assemble Reduction Shaft.
Disassemble and Assemble Countershaft.
Disassemble and Assemble Reverse Idler Shaft and Gear.
Disassemble and Assemble Shifter.
Countershaft Shimming Procedure.
Assemble Transaxle.
Remove and Install Differential.
Disassemble and Assemble Differential Lock Fork.
Check Ring Gear Backlash.
Remove and Install Axle Shaft.
Hydraulics.
Table of Contents.
Specifications.
General Hydraulic Specifications.
Test and Adjustment Specifications.
Repair Specifications.
Torque Specifications.
Tools and Materials.
Special or Essential Tools.
Component Location.
Hydraulic System Components.
Base Hydraulic System.
Auxiliary Hydraulic System.
Schematics and Harnesses.
Hydraulic Symbols.
Standard Hydraulic System Schematic.
Hydraulic System Schematic with Auxiliary Kit.
Theory of Operation.
Theory of Operation.
Diagnostics.
Hydraulics Troubleshooting.
Tests and Adjustments.
Hydraulic Cycle Time Test.
Adjust System Pressure Relief.
Test Auxiliary Pump Flow - S.N. (-030000) and S.N. (030001-) with Auxiliary Hydraulic Kit Insta....
Test Auxiliary Pump Flow - S.N. (030001) without Auxiliary Hydraulic Kit Installed.
Test Steering System.
Test Steering Cylinder Leakage.
Repair.
Remove and Install Hydraulic Pump.
Disassemble and Assemble Hydraulic Pump.
Remove and Replace Screen Filter.
Service Hydraulic.
Remove and Install Hydraulic.
Steering Control Unit (SCU).
Steering.
Table of Contents.
Specifications.
Test and Adjustment Specifications.
Torque Specifications.
Capacities.
Tools and Materials.
Special Tools.
Other Materials.
Component Location.
Hydraulic Components.
2-WD Axle Component Location.
MFWD Differential Component Location.
MFWD Axle Component Location.
Theory of Operation.
SCU and System Operation.
Steering Hydraulic Schematic.
Diagnostics.
Steering Troubleshooting.
Tests and Adjustments.
Check Steering System.
Adjust Toe-In (2-WD).
Adjust Toe-In (4-WD).
Repair.
Steering Control Unit.
Remove and Install Steering Cylinder.
Remove and Install Front Leaf Spring.
Remove and Install Front Shock.
Remove and Install Tie Rod.
Remove and Install Front Axle.
Remove and Install Front Hub.
Remove and Install CV Joint.
Remove and Install MFWD Differential Clutch.
Remove and Disassemble MFWD Differential.
Remove and Install MFWD Pinion Assembly.
Brakes.
Table of Contents.
Specifications.
General Specifications.
Torque Specifications.
Tools and Materials.
Other Materials.
Component Location.
Brake System.
Wheel Brake.
Theory of Operation.
Theory of Operation.
Diagnostics.
Brakes Troubleshooting.
Tests and Adjustments.
Adjust Park Brake Cable.
Adjust Master Cylinder Rod.
Adjust Brake.
Repair.
Remove and Install Master Cylinder.
Bleed Brakes.
Replace Brake Shoe.
Replace Wheel Cylinder.
Service Wheel Cylinder.
Service Master Cylinder.
Miscellaneous.
Table of Contents.
Specifications.
General Specifications.
Torque Specifications.
Repair.
Remove and Install Control Plate.
Remove and Install Hood.
Remove and Install Roll Over Protective Structure (ROPS).
Remove and Install Seat.
Remove and Install Seat Base Cover.
Remove and Install Wheel.
Remove Dash.
Remove and Install Radiator.
Remove and Install Fuel Tank.
Remove and Install Cargo Box.
Index.

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